Calculation Of Bend Radius In Sheet Metal

The tool can calculate the required bending force for bending aluminum stainless steel mild steel and weldox or strenx high strength steels.

Calculation of bend radius in sheet metal.

If you are working with a material thickness of 0 100 in multiply that by 0 63 to get a minimum inside bend radius of 0 063 in. The radius is produced as a percentage of the die opening regardless of the die style. For this material this is the minimum producible inside radius with air forming. Most sheet metal materials will conform to the calculations.

This tool allows you to determine tonnage internal radius v die opening and minimum flange you just have to insert the characteristics of the sheet metal to be bent. For the minimum bend radius for material less than 0. The bend allowance and bend deduction are two measures that relate the bent length of a piece of sheet metal to the flat length. Discover all our calculation tools in the calculators section of the top menu.

And by having t and the sheet thickness t we can calculate the k factor as follow. Determine your minimum bend by measuring the distance from your closest feature i e. Sheet metal calculator bend allowance equations and calculator. Thick you can use this formula.

A is the bending angle in the above equation so. Therefore the bend allowance added to the flange lengths is equal to the total flat. If you have any questions or want to discuss your design contact us. The bend allowance describes the length of the neutral axis between the bend lines or in other words the arc length of the bend.

Bending angles greater than 90 degrees. 50 tensile reduction of area percentage 1 mt 0 1 in these equations you use the percentage as a whole number not a decimal. To calculate r which is the radius of the arc on the neutral axis we can use the following equation. Like previous scenarios let s start by calculating leg length 1.

To calculate the neutral axis distance from the inner face t we can subtract inside bend radius from r. With this free online tool we quickly get the sheet metal bend deduction and therefore the sheet metal blank initial flat length from the finished part measurements. The following illustration shows the equation calculation for determining the bend allowance when forming sheet metal. You only have to insert interior angle flange lengths k factor inside radius and material thickness.

Cells on the right will output the desired values.